China, as a global leader in construction machinery manufacturing, has consistently ranked first in production and sales for many years. Renowned companies like Sany, Xugong, Zoomlion, and Shantui are among the top names in the industry, showcasing advanced manufacturing capabilities and high-quality products. Their production sites are equipped with cutting-edge machine tools, ensuring both quality and efficiency in part processing. Among these tool suppliers, Walter stands out, offering high-performance solutions that significantly enhance the competitiveness of engineering machinery manufacturers.
Shantui's Tracked Chassis Division is the largest manufacturer of crawler chassis in China, particularly known for its expertise in processing high-hardness special steel components. These parts are essential for construction equipment, as they must withstand extreme wear and harsh environments. The materials used are typically heat-treated to achieve a hardness of around HRC60, making them extremely challenging to process. This demand for precision and durability requires not only advanced machinery but also high-quality cutting tools that can maintain performance over long production runs.
Yin Yanming, Vice Minister of Process Technology at Shantui, emphasizes the importance of selecting the right tooling. He explains that the high hardness of the material makes it prone to tool wear, and precision components such as holes and shafts require specialized tools. After careful evaluation, Shantui chose Walter’s cutting tools, which proved to be a game-changer in their production processes.
In the boring and drilling operations, Walter provided customized solutions, including non-standard compound boring tools and standard 3-flute Xtra·tec® indexable shallow hole drills. These tools, featuring the PM5 groove edge and tiger blade technology, delivered exceptional stability and extended service life. For instance, the Xtra·tec® drill achieved a remarkable 2000-piece lifespan, compared to the previous 1000-piece limit, significantly improving productivity and reducing downtime.
Walter’s coating technology also played a crucial role. The black rake face features an alumina coating that resists crater wear, while the gold rear blade uses TiN coating for better visibility and wear monitoring. Yin Yanming praised this combination of toughness and wear resistance, noting that it allowed for efficient machining even under tough conditions.
The introduction of the new Silver Tiger Blade further enhanced performance. As a next-generation CVD-coated material, it offers improved toughness and high-temperature resistance, making it ideal for wet processing. According to Zhang Shiguang, Product Manager at Walter Greater China, the Silver Tiger Blade represents a significant step forward in tool technology, helping Shantui maintain its leadership in the crawler chassis market.
Walter’s reputation as a problem-solving expert was solidified during a critical trial production in 2007. When traditional tools failed to meet the demands of new product development, Walter’s tools were selected, enabling smooth and successful trial runs. This collaboration continues today, with Shantui relying on Walter’s innovative solutions to stay ahead in a competitive industry.
Training and technical support are also key aspects of their partnership. Walter regularly visits Shantui to provide on-site assistance, helping solve complex machining challenges. This close collaboration ensures that Shantui’s engineers can fully leverage the potential of advanced tools, continuously optimizing their processes for higher efficiency and quality.
In summary, Shantui’s success in the crawler chassis market is closely tied to its strategic partnerships with leading tool suppliers like Walter. Through innovation, reliability, and continuous improvement, these collaborations have helped Shantui maintain its position as a global leader in construction machinery.
Bestware Pre-rinse Faucet brings the fine design and high technology together in all areas of the product process beyond Sink Faucet , Commercial Faucet and Commercial Kitchen Faucet. With extensive range of components, we can offer a large selection of both standard Pull Out Faucet and custom Basin Tap units as well as flexible combination. Stainless steel is 100% recyclable and is comprised of over 60% recycled material, Bestware faucets are the perfect solution in the commercial and industry for better water quality and the circumvention of the development of deleterious substances and bacteria. No plating, no oxidizing, no rust, lead free.
Pre Rinse Faucet,Pre Rinse Kitchen Faucet,Pre Rinse Sprayer,Pre Rinse Spray Tap
Bestware Hardware Production Co., Ltd. , https://www.bestwaremfg.com